Underground Cable Plant

Underground Cable Plant Construction

Underground cables are pulled in conduit that is buried underground, usually 1-1.2 meters (3-4 feet) deep to reduce the likelihood of accidentally being dug up. In extreme cold climates, cables may need to be buried at greater depths where there temperatures are colder and frost penetrates to greater depths. The process usually begins with digging a trench to bury the conduit which is generally PVC plastic pipe, sometimes with pre-installed innerduct (also called duct liner) with a pulling tape to facilitate the actual cable pulling process. Directional boring can also be used to avoid digging up the surface, for example in crossing streets or sidewalks.

If the conduit and cables are all dielectric, as they usually are, a conductive marker tape should be buried above the conduit to assist in future cable location and as a warning to anyone digging in the vicinity of the cable. Conductive tape to be detectable should be no more than 300mm (12 inches) below the surface.

 

It’s immensely important for trenches to be excavated to such a depth that the crown of the duct has at least 800mm (32 inches) of backfill cover, in all soil conditions, except for where hard rock conditions are encountered. Where it is not possible to obtain the specified minimum trench depth, the client must be consulted.

 

The Secret Of A Successful Underground Fiber Optic Cable Installation

The two most common outdoor fiber optic cable installations are pole line aerial installation and underground cable installation. Underground cable installation can be buried directly underground or placed into a buried duct.

Direct burial installation:

Direct burial installations are most common for long cross-country installations. The cables are plowed in or buried in a trench; the installation process can be very quick. The most common cables used for direct burial are steel armored outdoor fiber cables.

Underground duct installation:

Fiber optic cables can also be pulled through underground ducts, which protect the cables from harsh environment. Underground duct installation also provides opportunity for future expansion without the need to dig. This is the most common practice in urban areas. Another benefit is that fiber cables without armor can be used which makes the installation even easier.

Preparation before underground cable installation:

1. Obtain proper right-of-way permits
2. Identify existing underground utilities such as buried cables, pipes
3. Investigate the soil condition in order to determine the installation depth, whether duct should be used, the type of fiber cable should be used and plowing equipment needed

Cable Burial techniques:

1. Plowed under

Plowing in a fiber cable is faster than trenched. But this process has to be carefully monitored to prevent from damaging the cable.

2. Trenched

The fiber cable can also be trenched. This process is slower than plowing in; however, it allows a much more controlled cable installation. Trenches can be dug by hand or by machine.

3. Directional boring

Directional boring technique is used where the surface cannot be worked on such as high, railway crossings, etc. Instead, a boring machine is used to bore a several inches diameter hole underneath the surface, a duct is pulling through the hole and then fiber cables pulled into the duct.

Important factors:

1. Cable installation depth: up to 40 inches

The depth that fiber cables should be buried is determined by the soil conditions and surface usage. In colder areas, fiber cables are typically buried below the frost line to prevent the cables from being damaged by ground frost heaves.

2. Keep the trenches as straight as possible

Fiber cable trenches should be straight, and the trench bottom should be flat and level. Backfill can also be used to distribute the cable load evenly and protect the cables.

3. Fiber cable warning labels should be buried directly above the cable

Fiber optic warning cables are typically buried directly above the cables to warn future digging operations. Or concrete slabs can be buried below the warning label but above the cables to provide even more protection.

4. Whenever conducting armored fiber cables are used, they should be properly grounded

In direct burial installations, steel armored fiber cables are often chosen for their strength and protection from rodent bites. A very important thing to keep in mind is to properly ground the cables. They should be grounded at all termination points, splices and building entrances. The cable steel armor should be connected to a ground wire using a compression-type clamp. The cable ground wire is then bolted to a nearby ground terminal strip.

5. Fiber optic cable minimum bending radius should always be observed during installation